The manufacturing process of silicone water outlet mesh involves creating a mesh-structured product using silicone material, primarily used for applications such as filtration and water flow dispersion. Below are the detailed steps of the manufacturing process:This is due to custom rubber seals Its value attribute is relatively large, and it is easy to become the backbone of the industry. https://www.ascendseal.com
Raw Material Preparation
Silicone Material: Selection of suitable solid or liquid silicone rubber with good elasticity and high-temperature resistance.
Additives: Addition of pigments, vulcanizing agents, plasticizers, etc., as needed to enhance performance or appearance.
Mixing
The silicone and additives are uniformly mixed in a mixer to ensure consistent material properties.
The mixed silicone is then formed into sheets or strips through calendering or extrusion processes.
Mold Design and Manufacturing
Design and manufacture specialized molds based on the shape and size requirements of the water outlet mesh.
Molds are typically produced using high-precision CNC machining to ensure uniform hole size and distribution.
Molding
Compression Molding: Place the mixed silicone into the mold and shape it by heating and pressing.
Injection Molding: Liquid silicone is injected into the mold using an injection machine, suitable for complex-shaped water outlet meshes.
3D Printing: For specially designed water outlet meshes, 3D printing technology can be used for direct molding.
Vulcanization
The molded silicone water outlet mesh is placed in a vulcanization device and subjected to high temperature and pressure.
During vulcanization, the silicone undergoes cross-linking reactions, forming a stable three-dimensional network structure, enhancing elasticity and durability.
